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- HONDA NPS50 RUCKUS SERVICE MANUAL Pdf Download | ManualsLib

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Honda ruckus service manual free download -



  Workshop Service Manual for a Honda RUCKUS NPS50 SERVICE MANUAL, free download from The Honda Ruckus NPS50 service manual can be downloaded below: Honda Ruckus NPS50 (26 megs). The Honda NPS50 Ruckus scooter online service manual features detailed full-color photographs and complete specifications with step-by-step.    

 

Honda ruckus service manual free download.Honda 2003 NPS50 Ruckus Service Manual



   

Table Of Contents. Quick Links. Table of Contents. Previous Page. Next Page. Use genuine Honda or Honda-recommended parts and lubricants or their equivalents. Parts that do not meet Honda's design specifications may cause damage to the scooter. Use the special tools designed for this product to avoid damage and incorrect assembly. N is stamped on the left side of r -- -- -- -- -- -- -- -- -, the frame.

When ordering color-coded parts, , -- -- -- -- -- -- -- -- -, always specify the designated color code. Fork spring taper area Fork rebound spring Fork guide bush ing inner surface Fork dust seal lips Fill up 1.

Page Emission Control Systems Carbon monoxide does not react in th e same way, but it is toxic. Honda Motor Co. Fresh air is drawn into the exhaust port whenever there is a negative pressure pulse in the exhaust system. This charge of fresh air promotes burning of the unburned exhaust gases and changes a considerable amount of hydrocarbons and carbon monoxide into relatively harmless carbon dioxide and water vapor.

Page 37 2. Page Table Of Contents 3. SEAT Remove the two nuts and seat. Installation is in the reverse order of removal. SCREW damage the tabs and slots. Remove the three bolts and headlight bracket assembly. Remove the two screws and front cover. Remove the front mud guard. Be careful not to Open the fuel pump lid by releasing its hooks. Disconnect the fuel pump 2P connector. NOTE: Remove the fender bolt, two muffler mounting bolts and muffler. Page Specifications After draining 0.

Page 50 Should be serviced by an authorized Honda scooter dealer, unless the owner has proper tools and service data and is mechanically qualified. In the interest of safety, we recommend these items be serviced only by an authorized Honda scooter dealer.

NOTES: 1. Check the fuel lines for deterioration, damage or leakage. Visually inspect the fuel filter for contamination. Replace the fuel lines or filter if necessary. Loosen the lock nut, turn the adjusting nut as required and tighten the lock nut. Recheck the throttle operation. Service if the deposit level can be seen in the transparent section of the drain hose.

Replace the plug if necessary. Mark a l l shims to ensure correct reassembly in their original locations. The shims can be easily removed with tweezers or a magnet. Warm up the engine to normal operating tempera- ture. Remove t h e o i l strainer cap a n d 0-ring. Remove the spring and oil strainer screen. Clean the oil strainer screen.

Coat a new D-ring with oil. Install the oil strainer screen and spring i nto the crankcase as shown. Check the coolant level of the reserve tank with the engine running at normal operating temperature. Check the radiator air passage for clogs or damage. Check the air supply hose between the air cleaner housing and PAIR check valve for damage or loose connection.

Replace the bushings if any looseness is noted page Check for worn wheel bearings by grabbing the wheel and attempting to move the wheel side to side. Replace the bearings if any looseness is noted. Refer to front wheel bearing replacement page Refer to rear final gear shaft bearing replacement page 1 1 Page 67 5. Page Troubleshooting E n g i n e oil capacity At draining 0.

When removing Drain the coolant from the cooling system page 7- and installing the oil do not alfow dust or dirt to enter Remove the following: the engine. Install and tighten the oil pump cover screw to the specified torque. Apply engine oil to the oil pump driven gear sliding surface of the stator base. Page Table Of Contents 6. For fuel pump inspection, refer to page 1 Disconnect the engine breather and vacuum piston hoses from the air cleaner housing.

Release the engine breather drain hose from the clamp. Be careful not to Remove the carburetor as an assembly. Disconnect the water hose. Loosen the insulator band screw and remove the insulator from the intake manifold. Remove the spring and jet needle from the vacuum piston. Check the operation of the float valve.

Check the tip of the float valve where it contacts the valve seat for stepped wear or contamination. Replace the valve if the tip is warn or contaminated. They can Slow jet easily be scored or - Needle jet Be careful not to Lift the bottom of the piston with your finger to set pinch the the diaphragm rib in the groove of the carburetor diaphragm, and body. Install the intake manifold by tightening the bolts. Install the insulator by aligning the groove of the insulator with the tab of the intake manifold.

Align the tab of the carburetor with the tab of the insulator. Connect the throttle position sensor 3P connector and starting enrichment SE valve 2P connector. Connect the fuel hose, vacuum piston hose and water hose to the carburetor. Use a tachometer with graduations of 50 rpm or smaller that will accurately indicate a 50 rpm change. Warm up the engine to operating temperature.

Ride the scooter for approximately 1 0 minutes. Air should flow into the circuit. If the air is not drawn in, check the air supply hose for clogs. Check the reed valve for damage or fatigue. Install the PAIR check valve into the valve cover as shown. Remove the 0-ring from the solenoid valve.

Tighten the solenoid valve bolts securely. Always let the engine and radiator cool down before removing the radiator cap. Remove the radiator cap. Pinch the siphon hose with a hose clamp. Test the coolant gravity using a hydrometer see below for "Coolant specific gravity chart".

For maximum corrosion protection, a 1 : 1 solution of ethylene glycol and distilled water is recommended page Page Coolant Replacement Mix only distilled, low mineral water with the rec- om mended antifreeze. Remove the four screws and radiator cover. Fill the reserve tank with the recommended coolant to the upper level line. Fill the system with the recommended coolant through the filler opening to the filler neck. Bleed air from the system as follow: 1.

Disconnect the water hoses. Remove the bolts and water pump. Remove the D-ring from the water pump. Heat a pan of water with an electric heating element Keep flammable to operating temperature for 5 minutes. Install the wire band onto the stay.



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